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03-17-2015, 09:32 AM | #2465 |
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03-17-2015, 09:46 AM | #2466 | |
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The guy who posted this doesn't realize how inaccurate this method is.
Certainly you must know this guy because he posted this under your account. Did HE take this photo and make these measurements at 20 degrees C (the new "mandatory requirement"), or did he not? Would you say he's above average, amateur, or totally clueless? Have fun spinning. |
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03-17-2015, 10:07 AM | #2467 |
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03-17-2015, 11:11 AM | #2468 | |
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Again, ask someone who knows about these things. |
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03-17-2015, 09:53 PM | #2469 |
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LMFAO!!!
Made my day!
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03-18-2015, 12:20 AM | #2470 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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VAC-Clevite Custom S65 Rod Bearings
Background
A few days ago, m3post member "Malloy" gave us all a tip that VAC had custom made bearings from Clevite. Back in post #2421 of this thread, I got to the bottom of this and discovered that VAC and Clevite had indeed made some custom S65 rod bearings. I purchased a set, had them shipped overnight, Saturday delivery so I could measure them over the weekend. There was just two problems with what I was trying to do: 1) I had loaned out all of my virgin rod bolts, and 2) I had shipped out and sold my OEM connecting rods. Getting rod bolts on the weekend was tough (real tough when you hear what I mean). I found a full set down in Monterey, California, on the coast, at the beach, only a few miles from Laguna Seca Raceway. It was a very tough ride, all 45 miles of it, sun beating down and beautiful at 85 degrees. I had also arranged to borrow a set of OEM connecting rods over the weekend. These came from a local shop, straight out of the box, OEM remanufactured connecting rods from BMW. It looks like the remanufactured rods were re-honed, and the rod bolt surface was remachined. These rods had bolts in them, and were untorqued when they arrived. VAC-Clevite bearings Right before leaving for that difficult ride to the beach, the VAC-Clevite bearings had arrived. I opened them immediately and discovered they were indeed custom made bearings. VAC had given me preliminary specifications during my phone call the week prior. This is what they said. Engine guy calls me back a few minutes later and says it's true...they did contract with Clevite to make some custom rod bearings. The new bearings, as he explained, were designed with 0.0005 inch extra clearance. VAC still adds the Calico coating, which he acknowledged takes up the extra 0.0005 inch -- returning the new bearings back to stock clearance.Now it's time to put that to the test. But first, there's one more thing I need to do. The Calico coated bearings don't mask off the material from the parting lines, so they must be removed before using. Failure to do this could result in improper bearing crush, which also translates to improper clearance and eccentricity. I'm not sure how many people know this, or do this, which is one reason I'm critical of Calico Coatings in the first place. It's a simple process. I used 800 grit wet-dry sandpaper and swiped the bearings back and fourth 4 to 6 times in each direction. Removing the material from the parting lines is a simple, easy, but an essential process. Once it's finished, the bearings should look like this: Preparing to Measure Preparing to measure always takes some time. With the new rod bolts, I had to pre-stretch them according to BMW specifications. Once stretched, they're ready to measure. I also wanted to measure the new bearing eccentricity, so I came up with this nice little diagram to help locate the places I wanted to measure. Next, it's time to calibrate the instruments, then time to measure. Measuring Eccentricity
Measuring Virgin 702/703 Bearings for a Baseline Kawasaki00 recommended that I also measure the virgin 702/703 bearings as a baseline. He appealed to the perfectionist side of me and didn't even need to convince me to do it. I knew it had to be done; and I'm glad I did. This would be the first time that virgin bearings, virgin rod bolts were placed in virgin rods (remanufactured by BMW) and measured. This baseline was too important to ignore. So I swapped bearings, and re-measured all over again.
The Results The results were very conclusive. The baseline measurements on virgin 702/703 bearings, using virgin rod bolts, and virgin (remanufactured) connecting rods showed a perfectly consistent 0.00150 inch clearance. This sets a new baseline for 702/703 bearings. The original baseline measurements used a single crankshaft, and gave a nominal clearance specification of 0.00165 inch. At the time, this was a 0.00020 inch clearance increase over the original 088/089 lead/copper bearings. When the 96 crankshaft journals were rolled up into the measurements, the nominal clearance increased to 0.00170 inch. Now with the addition of these new measurements being rolled up, and the fact that all eight of them were indistinguishable the new baseline for 702/703 bearings goes back down to 0.00150 inch clearance, making it virtually indistinguishable from BMW's original 088/089 bearing clearances we've measured. With the new baseline established, we can now compare the VAC-Calico custom bearings to see the difference. The original VAC salesman said the new bearings would increase 0.00050 inch before the coating and would equal the same BMW clearance after the Calico coating. The measurements show instead of maintaining stock clearance after the coating, the actually increase the stock clearance by exactly 0.00050 inch after the coating. Here's the table of measurements.
Bearing Eccentricity Bearing eccentricity may also be of interest. The VAC-Clevite bearings use the same bearing eccentricity as the original BMW (Clevite) 088/089 bearings. The graph clearly shows this distinction. Conclusions: The new baseline for 702/703 bearings show the clearance is about the same as the original 088/089 BMW bearings. Folks who have been banking on this 0.00020 inch increase for their arguments in the bearing threads will need to adjust to this new reality. The VAC-Clevite bearings show an extra 0.00050 inch clearance over stock. The new bearings are a Clevite Tri-Metal construction using lead-copper composition. The lead-copper composition is highly advised for Blackstone oil tracking because it allows to track lead as an indirect indication of bearing wear and life. The new VAC-Clevite bearings seem to be the best option available at the moment. I would personally prefer these over the WPC treated 702/703 bearings. And at this point, I wouldn't even consider using the Calico coated 702/703 bearings. Page-1 of this thread has been updated to reflect this new information. Photo journal with additional pictures is available here: http://rcollins-home.org/photobucket....php?album=235 Last edited by regular guy; 03-18-2015 at 12:30 AM.. |
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03-18-2015, 12:51 AM | #2471 | ||
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Also, the pistons and rods (reciprocating and "wobbling" parts) don't show parallel nor any revisions for that matter to match these crank revisions on the same website. One would think that engine balance would be significantly upset with a 10% change is crankshaft weight with no changes in reciprocating/wobbling mass. Quote:
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03-18-2015, 01:14 AM | #2472 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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03-18-2015, 01:15 AM | #2473 | |||
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Wow, I am a bit lost here...
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-Is this the recommended process from the supplier. I find it very hard to believe it is. -If a bit too much material is removed it will affect crush and diameters and everything else downstream. Quote:
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In short you directly contradict the related claim from the actual supplier of these parts?
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03-18-2015, 04:50 AM | #2475 | ||
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"There have apparently been three different S65 crankshafts, and two sets of connecting rods." BMW had to R&D a new crank for the S65 and the subsequent revisions may indeed have been simply for reliability - with the apparent weight change indeed being a function of packaging rather than a weight reduction strategy - there is no way of knowing for certain. However, we do see BMW being prepared to change the spec of a critical engine part for reliability while steadfastly resisting to make the simplest of changes to the rod bearing clearance for the same reason. I also see that Maleks customer FI engine that had run 33,500 miles with VAC Coated Rod Bearings + ARP Connecting Rod bolts shows the same negligible wear to rod bearings with 0.0012 clearance as rod bearings with 0.0021 clearance. Quote:
Like I said ...at least for me it offers an explanation. The sudden drop off for 2009/10 cars has been really bugging me for ages. I should note the first post on the thread you referenced above is out of date. The last page of that thread contains the latest zip file. Unless BMW were building new cars using remanufactured rods then measurements taken using these rods can hardly be substituted for the readings taken with OEM rods. Cherry picking a less relevant set of measurement because its a better fit or disputes a counter theory is a bit disingenuous Last edited by SenorFunkyPants; 03-18-2015 at 10:12 AM.. |
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03-18-2015, 09:57 AM | #2476 | ||||
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The intent is only to remove this extra material, not any metal. If you're concerned about the amount of material removed) then it's right up your area of expertise to calculate the measurable effect of 5-7 pounds of downforce, distributed across the bearing, making a total of 12 swipes (6 in each direction), 3-inches long (each), on 800 wet emery cloth. Quote:
I'm not sure what you mean by being inconsistent. As far as I know, I've always measured the rod B.E. on every set of rods I've used; and been consistent in doing that. Original B.E. measurements are shown in post #1741, and these rod B.E. measurements are posted above.. Like all measurement all data is rolled up onto page-1. I'm not sure how much more consistent I can be than following the same procedure every time. If your point is that it's inconsistent to roll up the data from these remanufactured rods with all the rest, then I would disagree. That's the whole point of collecting as much data as possible and letting it converge to whatever it shows. In this case however, the rod B.E. was actually a few tenths larger than the previous rods, so any association there is from these rods with bigger B.E. measurements to smaller bearing clearance seems to be counterintuitive. Quote:
Quote:
Last edited by regular guy; 03-18-2015 at 11:58 PM.. |
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03-18-2015, 10:01 AM | #2477 | ||
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You really are very out of your league here aren't you? The techniques used haven't changed since day-1. All measurements get collected and rolled up. Look up the word "convergence" -- it might help you understand the process. |
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03-18-2015, 10:29 AM | #2478 |
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03-18-2015, 10:56 AM | #2479 |
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Please stop as he said you sound like you are very much out of your league, I'm surprised he's even entertained you for this long.
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03-18-2015, 11:12 AM | #2480 | |
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Please stop. You (SFP) aren't contributing anything to this thread. If you really want to do something, go buy some rod bearings and measure them for us. Then get some S65 cranks and do some measurements. Quoting stuff you see on the internet does nothing for your credibility.
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03-18-2015, 12:43 PM | #2482 | |
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As Z K said, go get some facts yourself and start your own thread if you think you know better.
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03-18-2015, 12:59 PM | #2483 |
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Doesn't matter if I know better because Clevite do.
Lets just remind everyone what the EXPERTS said when they had multiple sets of worn bearings to examine. Paraphrasing: RG: Can you see signs of tight bearing clearance? Clevite: No. And one year later you guys still believe this nonsense. Even when Maleks customer car with a rod bearings with a meagre 0.0012 clearance shows no sign of wear you still buy into the tight bearing theory. It is true though that if you don't believe the real EXPERTS in this field I will never be able to convince you of anything. |
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03-18-2015, 01:00 PM | #2484 |
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I think at least one of the UK members knows a former M Division engine designer. That engineer may be the source of some of their information. I agree with their basic premise that it is surprising M screwed up a bearing/bolt/rod design they used for 7-8 years in the E60 M5 and E9x M3, but on the other hand, there are a surprising amount of engine failures for both models using that bearing/bolt/rod design. As an owner, I am thankful people like RG are actually doing stuff to figure out why.
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03-18-2015, 01:00 PM | #2485 | |
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All you are doing is spreading misinformation and redirecting. Do something useful for a change. If you want to argue about clearances and sizes, go do your own measurements and present your findings. Why don't you start by taking apart your own engine and show us the rod bearings from your own car? That's something regular guy has done for us.
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03-18-2015, 01:14 PM | #2486 | |
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