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02-17-2020, 08:58 AM | #67 |
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You make a few valid points that in any other context would be well received. I'm sure your expertise abounds in your particular area of practice, but there's a lot I think you can still learn on the topic of bearings. You're on the right track with some of your thinking, such as contamination ultimately causing bearing destruction. For example, inconsequential contamination which would in an otherwise healthy journal be embedded in a Babbit layer, does begin to be a problem as the embedability layer is worn away due to premature wear, almost exclusively caused by inadequate clearance. As the wear causes erosion to the bore shape and eccentricity, wear rate increases exponentially. Introduction of even typical contamination can fail a journal with no Babbit and compromised hydrodynamic function. We are finding the root issue to be original clearance.
People have only seen bearings as removed prior to replacement with new bearings. Who's to say the shells we see were only going to last a few more miles? Many thousands of sets have replaced original bearings (based on my discussions with reps at various bearing manufacturers, I'm adding up over 15,000 S65 sets sold, not including OEM sales). Perhaps we don't see many more engine failures because owners are being proactive and replacing their bearings? For what it's worth, I employ Master techs who came out of franchise dealers from the S54 and early S65 days. Dealer employees were/are absolutely instructed to downplay or plead ignorance on engine troubles and bearing failures. These days, most guys currently employed at a dealer have no experience with S65's as their employee turnover is very high and the experience pool usually only goes back a few years. It should be no surprise that a dealer would respond with "What bearing problem". For legal reasons dealers plead ignorance on any failure until corporate publishes a Service Bulletin or recall, and this S65 issue is currently under litigation, so nothing will happen until that plays out. BMW has always published rebuild specs for their engines, yet it took 11 years to release official rod bearing oil clearances. That is very strange. In the past, dealers used to groom quality self-thinking technicians. Now, dealers groom mechanics who can flag the most hours and are graded by profitability. Last edited by deansbimmer; 02-17-2020 at 09:10 AM.. |
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02-17-2020, 10:03 AM | #68 | ||
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02-17-2020, 11:00 AM | #69 |
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02-17-2020, 12:31 PM | #70 |
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Didn't intend to put you off! Your valuable and knowledgeable insight is always welcome in my book as I've found it helpful and I know others have too!
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02-17-2020, 05:45 PM | #71 | |
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The babbit overlay layer of a trimetallic bearing is typically 0.0005 – 0.0008” thick[1], this is on top of an extremely thin nickel barrier which prevent diffusion of the tin from the overlay into the intermediate babbit layer (made of copper-lead). Considering the thickness of the babbit overlay, and that most trimetallic bearings removed for replacement do not show wear down to the intermediate copper layer, how significant is the wear of the babbit overlay really to consider any real effect on bore shape and eccentricity? It should be noted that the copper intermediate layer has conformability[2] that allows it to adapt to errors in geometry as part of its design. So it may be the case that the wear pattern observed has allowed the bearing to conform to the geometry/operating conditions of the crankshaft and that no further progression in the wear will be observed once this happens. By removing and replacing the bedded bearing with a new one (that are treated or have harder properties), you risk introducing new third-body abrasives (from new component bearing wear), or you may now be transferring forces that were once normalized by the geometry correction into other parts of the engine (such as main bearings), which more than likely is increasing the risk of engine failure. Typically the embeddability properties of bearings are relating to the potential abrasion damage that can be caused to the crank journals[3] (particularly true for particles of 0.0005 – 0.0008” if you’re concerned with just the overlay). Embeddability indices of tri-metallic bearings that are overlay plated are about four times better than bimetallic bearings[4], this is due to the soft phase lead in the intermediate copper/lead layer of the bearing. Considering this, embeddability is not a concern with the partial loss of the babbit overlay, as there is no measureable or visual effect of wear on the intermediate layer. This is especially true when considering any benefit is outweighed by the potential risk with the introduction of third-body abrasives and creating an imbalance that was corrected by the application of the conformability. 1. http://kingbearings.com/files/Engine..._Materials.pdf 2. https://www.mahle-aftermarket.com/me...l-brochure.pdf 3. Daniel W. Gebretsadik, Jens Hardell & Braham Prakash (2019) Embeddability behaviour of some Pb-free engine bearing materials in the presence of abrasive particles in engine oil, Tribology - Materials, Surfaces & Interfaces, 13:1, 39-49. 4. Spikes RH, Davison CH, MacQuarrie NA, et al. An Assessment of dynamic embeddability relating to automotive bearing materials in thin oil film conditions. In: Dowson D, Taylor CM, Godet M, editor. Developments in Numerical and experimental methods in tribology. Proceedings of the 10th Leeds Lyon symposium on tribology; 1984 Sept 6-9; Lyon: Butterworth Co Ltd; 1983. p. 197–201. |
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02-17-2020, 06:03 PM | #72 |
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Looks like the new guy has googled a text book or article and cut and pasted for us, while working in his own alternative opinion that changing rod bearings is detrimental. Maybe we could give him our “broken in” used bearings and he could sell them to people who have changed their bearings.
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02-17-2020, 07:20 PM | #73 | |
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Edit: Just so it's clear. I wrote my reply, but referenced texts where I've used information to suppport my ideas. I think with that response, you clearly have no familiarity with Harvard style referencing or have experience readng or writing academic texts. I'm not saying deansbimmer is completely wrong with the embedment comment, but yeah, he's pretty much wrong. Last edited by Charlievee; 02-18-2020 at 03:47 AM.. Reason: Afterthoughts... |
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02-18-2020, 12:40 AM | #74 |
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If you are willing to make the 3 hour drive, try AR Auto Service in Lake Oswego Oregon. You can get it down to around the $3k mark I was quoted about $3500 and that was with all labor, parts and extra oil to drain it once over after install (basically fill and refill twice with fresh oil).
Anyway, they said without 1 or 2 of the options that they listed as extra items you could do without if trying to save money- it would be closer to $3k. I also have the original quote in my email I'd just have to look for it. Jay
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02-19-2020, 07:43 AM | #75 |
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Got my bearings done at MRF.
To be honest, he's probably the only person I'd allow to do maintenance on the car. If you visit his shop, you'll know why. All in all, bearings, bolts, gasket, hardware, oil change, coolant flush, engine mounts, and an alignment for $2500. You could ship your car to him and get it back for under $4k |
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02-19-2020, 08:43 AM | #76 |
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That's a good deal. Just got my BE bearings, bolts, and mounts done for about $2500 at RRT. Coolant flush and alignment would be about $400 extra.
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02-20-2020, 09:08 PM | #77 |
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Just curious did you get a quote from a BMW dealership for the same job in the surrounding area?
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02-20-2020, 11:05 PM | #78 | |
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02-21-2020, 09:07 AM | #79 |
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No, I didn't as I assumed no BMW dealer would install aftermarket bearings, and with what my local dealership charges, I assumed it would be probably double the rate of the indy just for OEM bearings.
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