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05-15-2015, 12:06 AM | #2575 | |||
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What would be particularly interesting to me, that you may be able to provide is some shred of data about clearance vs. wear or a comparison of the total maximum allowable range of clearance on other similar engines. Some here have claimed the information is more or less "all over", "easy to find" and just "look it up". I've made some attempts and have come up pretty empty handed. There are quite some differences one must account for in bearing design for diesel engines vs. gasoline. However, the fundamentals of hydrodynamic bearing lubrication are the same. Quote:
With that way too long winded response, let's get back on topic...
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05-27-2015, 08:06 PM | #2576 |
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Since the people working more closely with the bearing issue are posting within this thread, id like to cross post from another thread to get some feedback from my opinions and observations.
As an outsider looking in, and a new owner of an e90 m3, I would like to comment on the issue at hand after reading this thread in its entirety, and my first post... Observations: 1. The bearing tolerance spec for the rod bearings, while slightly on the tight side per the .00075" - .001" recommendation, isn't really all that tight when compared to other high revving , race proven, engines. For example, (how dare I compare a honda to bmw, but sorry, ITR's and the like dont just spin rod bearings) Honda ITR motor, B18C5 uses .0013" to .0020" clearance on the rod bearings, and even .0009" to .0017" on mains, it rev's high rpm up to 8400rpm. This motor uses 5w-30........I can assure you, oil pressure and flow is no problem with those tight clearances @ 8400.. And the S2000 F20c engine however is using the 10w30 , is still a 30 weight oil, with tight clearances, and was designed before 5w-30's became more advanced in their shear stability. Honda has designed some of first, and highest revving n/a engines , s2000 9,000 rpm, gsr 8200, ITR 8400, etc..They don't spin rod bearings like these engines, and use 5w-30 to 10w-30 for the s2k., so how much does all the hype over shear and proper viscosity when hot, really matter between a 60 and a 30 weight oil at high rpm and temperatures? 2. I think where BMW went wrong was trying to achieve a "balance" of race proven oil, and Long life intervals. Or even worse, money..The contractual agreement between castrol and BMW , pure speculation, but i digress.. I believe the choice to run 10w-60 is flawed due to viscosity of 10w-60 at cold starts. Sure 10-60 is great for track use, but how do we know that it is great for the s65? The only way we would know is to see what the oil pressure is at track oil temps, over 250degrees. I would opt to use the lowest weight oil possible to achieve around 80 or so psi which is plenty, @ 8000 rpm. At high temperatures, you need a heavier weight oil to keep the viscosity up due to extreme heat. However, the bearing clearances as we know, are already fairly on the tight side, the restriction or "resistance" caused by the smaller tolerances, increases pressure to begin with, so does the s65 really need a 60 weight oil to achieve proper pressure and flow, (volume) through such small clearances at higher temperatures? I believe that this engine, as a daily driver, could even use a 30 weight oil to achieve proper lubrication during high revs and 0w oil during cold starting. It seems as if most of the rod bearing failures are from cylinders 6-8, per pictures that iv'e seen anyway. Those cylinders are furthest away from the oil pump, coupled with too heavy of an oil at cold start, and the possibility of people not letting the oil reach temperature before driving, could result in the outcomes we are seeing, overtime. For everyday usage and occasional high rpm driving coupled with the clearances of this motor, and the anecdotal evidence we have with the 0w-40 results, could prove that lighter weight oil is the proper option for the s65. Now if you plan on tracking the car all day, a heavier weight oil could be the option, BUT, what oil pressures are we achieving with 60 weight, at race temperatures? Is the oil pump constantly on it's relief or whatever means the s65 has to control oil pressure? only someone with a pressure gauge can tell us that.... Lastly, it would be nice to see what tolerances the GTR's and the like are running on their rods, coupled with their oil recommendations of 0w-40, if the tolerances are around the same as our s65's , then why 10w-60 weight? For pure shear tolerance? Is it correct that some 30-40 weight synthetics have just as good shear protection? I feel as if the 0w-40 option is actually quite correct. I wouldn't go as far as 0w-20 of course... So that's my opinion.. feel free to flame and correct. HAHAHAHA |
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05-28-2015, 08:16 AM | #2577 | |
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05-29-2015, 10:57 PM | #2578 |
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This is the most inconclusive and useless thread in the history of this forum.
When this thread was started like everyone else i read it but also made significant contributions in the first 8 pages.( I've taken a turn in the wheel of forum flame wars since, I am no longer posting under that account). The problem with the thread itself is its inceptor was ill equipped with very insufficient analytical skills and no mechanical design engineering insights and rigor. He then made things worse by piling and listing data without clear structure or synthesis, all from lack of real engineering analytical skills. I now completely disagree with the "flawed bearings tolerance" hypothesis. Yes some bearings have spun, and looked abnormally worn and engine have self destructed, but all these are symptoms and consequences not root cause. When someone dies of a stroke, it didn't start with the myocardium heart muscle being the issue , it's just one of the last chain of event before the failure, and not where it started to go awry. If you take an athlete who learns a bad technique, he will develop a problem eventually and finally injury. chain of reactions from root to eventual failed part can be quite long. I think the problem with the s65 (and s85) is inconsistent oil supply. Not the oil itself, not the bearing clearance, but the oil delivery system. Consider the following video, it is not an M car or even a recent model, but a bmw V8 engine and what this man found in his oil pan was absolutely shocking: 8 screws and 1 nut that came loose from the oil pump. V8 engines are known for vibrations. To be fair this man's car had a "low oil pressure" warning code come up on the dash but only at idle speeds, his case was extreme. For a high revving engine a much smaller or very short pressure drop could have slow but significant consequences without triggering a fault. The S65 has one oil pressure switch/sensor, it doesn't give the actual pressure inside the engine block head. So the pressure are inferred by design which makes many assumptions about the whole oil supply system being tight and operational. What about if several screws are loose somewhere in either oil pumps (without leak) so that oil pressure does not distribute as expected by design ? Although completely unrelated there have been cases of loose screw in the rear differential on this car, which make it at least a possibility. I wouldn't expect anyone to find screws in the oil pan but I suspect some screws or lugs coming loose and staying on. The oil switch part # has been changed twice by bmw. The last change being 04/2013. and previously 07/2012. Were they on to something about oil pressure ? 04 OIL PRESSURE SWITCH M12X1,5 1 07/2012 12617620512 ENDED, +core 04 OIL PRESSURE SWITCH M12X1,5 1 04/2013 12612367061 ENDED 04 OIL PRESSURE SWITCH M12X1,5 1 12618611273 Has anyone checked both oil pumps and their mounting hardware torque in a failed engine ? Last edited by nthretourNAFTW; 05-29-2015 at 11:26 PM.. |
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05-30-2015, 01:47 AM | #2580 | ||||||||
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05-30-2015, 05:32 AM | #2581 | |
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05-30-2015, 08:47 AM | #2582 |
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Sorry have only read some of the 118 pages. Frankly haven't worried about rod bearings on my car but perhaps that's naive since I've now passed 30k miles and love it so much (can't find another car out there I'd rather daily drive) that I've decided to buy it out of lease.
Some of what I have gathered is that a lot of the wear could be attributable to start up. So could the factory cold start feature with initial higher/jumpy rpm's be the cause of more start up wear? I ask because since 900 miles my car has been supercharged / decatted and cold start was so loud I've used the ESS cold start delete tune for essentially the life of the car. Despite the fact I go wot to 8,600 rpm daily and used to race this car frequently, I've been religious about waiting until oil temp is at normal range before going over 2,500 rpm's - car stays in s2 automatic until desired oil temp reached. For the same reason I have an umbrella insurance coverage, I may do rod bearings just to be sure. But I don't want to if I don't have to. My cold start theory isn't even a theory...just more of a question which maybe a combination of bad luck (tighter than average clearance) plus more start up wear from cold start plus hard initial drive off may be a cause. Cheers.
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05-31-2015, 02:43 PM | #2583 | |
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06-01-2015, 01:43 PM | #2584 | |
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06-01-2015, 01:52 PM | #2585 | |
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06-02-2015, 08:10 AM | #2587 | |
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06-02-2015, 08:26 AM | #2588 |
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I think BMW came off the rails when they manufactured the first S65...
RB refresh every 50k miles is my solution... If the bearings will last that long! |
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06-05-2015, 09:10 PM | #2589 |
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Have there been any non-supercharged engines that have blown up while running 0W-40 that we know of? Is this the best temporary fix until the new bearings become available?
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06-06-2015, 04:17 AM | #2590 | ||
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If you life in a warm climate and are hard on your car then its probably worse. |
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06-06-2015, 10:40 AM | #2591 | |
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FYI, the new Dodge 6.2L SC engine in the hellcat that makes 707HP is another engine that a 0W40 is factory fill in and that the Mobil 1 0W40 is approved for! I think that with the likes of the Porsche GT3 and 911Turbo, Nissan GTR, Mercedes for all AMG models and the many other cars that run the Mobil 0W40 as factory recommended oil proves that the Mobil 0W40 is not going to have a problem in the S65.
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06-06-2015, 11:37 AM | #2592 |
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Castrol 100% synthetic 10W60 will have a greater film strength than Mobil 1 0W40 (not 100% synthetic in the USA) at the same engine temp. In hotter climates under hard usage oil temps will be above normal, a situation where less film strength is usually undesirable.
What other manufacturers recommend for their cars is irrelevant. |
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06-06-2015, 01:48 PM | #2593 | |
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06-06-2015, 02:41 PM | #2594 | |
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06-06-2015, 04:18 PM | #2596 | |
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The 0W40 Mobil1 is indeed full synthetic and is blended entirely out of Group IV/PAO base stocks. It has been shown quite frequently on UOA's that the Castrol shears down to a light 50 or even a heavy 40 weight oil in short order, meaning it has no more film strength than the Mobil anyhow. Don't get me wrong, the Castrol 10W60 is a great oil, just not for a daily driven car with tight bearing clearances. |
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