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I'll add to this thread that my st60 pads also fit very tightly like you are describing, but they have loosened up after a couple years of use and probably 30+ pad changes. The rear st40 pads slip right in and out and are much easier to change.
While I applaud stoptech for sending you a new caliper, I personally wouldn't want to be bothered with installing them. Just file down the pads or the abutment plates in the caliper and be done with it.
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