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05-13-2013, 01:30 PM | #1 |
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VF-540 Self-Install & Test Pipes
This past weekend I began my install for my new VF-540 kit I purchased from Marco at McKenna BMW. Part of the install was also to include some Turner test pipes I'd purchased awhile ago that I hadn't bothered putting in yet. Additionally, I had planned to throw on some Eibach springs, but that plan got axed once I realized the wheel hubs seemed to be rusted to the wheels. I wasn't about to force them off and thought it'd be prudent to just let a shop handle that.
Anyway, I got started with the test pipes Saturday afternoon. Dropped the whole x-pipe, chopped off the cats with a reciprocating saw and installed the new pipes. I was a little bummed that the test pipes aren't flared at the ends but are straight cut that you install an exhaust coupling over both the x-pipe and test pipe. A flared end would probably allow for more adjustment and a better seal, but I was able to align the pipes and used some high-temp RTV sealant in case there were any irregularities in the clamping of the coupling. Everything lined up well; and no leaks were detected. The car is really loud paired w/ the //M performance exhaust. It sounds like a race car. The inconel exhaust material I think has a lot to do with the sound. Very unique. Onto the supercharger kit, I started that Sunday morning and have gotten most all the parts off the car that I will need to minus the injectors. Right now I'm at the point where I'm about to drop in the supercharger bracket assembly. That was a few hours of work. The instructions included with the kit seem to be fairly adequate so far; I did notice that some others stated that there seemed to be steps "missing". Haven't come across something like that so far, but I'll be sure to update if I do. One thing that I really wish the kits shipped with are some caps for the radiator hoses as they just puked coolant everywhere when I disconnected them. Couldn't do much but let it spill out onto my garage floor. Also, the kits come with a flash drive that has the program to tune the car, but the instructions for the hardware install comes on an optical disc. Not sure why they couldn't just load it all onto a flash drive as my laptop doesn't have an optical drive. Not a big deal though. I hope to get the supercharger bracket installed tonight and I'll update later with some pictures. |
05-13-2013, 02:16 PM | #2 |
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The support bracket that doubles as a spacer goes to the first heat shield bolt not the second. I got hung up on that for way too long
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05-13-2013, 10:24 PM | #4 |
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Ran into a snag tonight... looks like I might have gotten an incorrect spacer for the supercharger bracket. We'll see if I'm overlooking something here or what.
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05-13-2013, 11:24 PM | #5 |
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So cool to see this being DIY'ed at home. Much respect to you. Subscribed for further updates
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05-14-2013, 12:02 AM | #6 | ||
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Here's some additional pictures of the car in its current state, with the gratuitous garage shot :P |
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05-14-2013, 02:44 AM | #7 |
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05-14-2013, 07:18 AM | #8 |
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Yes this
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05-14-2013, 07:20 AM | #9 |
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That is exactly where the long support bracket goes in your pics it doubles as a spacer.
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05-14-2013, 10:42 AM | #10 | |
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And the 1.850 goes in between the vf tensioner and bracket In the photo you show missing bracket on blower is the support looking rod that looks like it has a weld on it... make sure that on the right way, it connect to the heat shield I did this install too many times lol |
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05-14-2013, 10:52 AM | #11 | |
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05-14-2013, 10:56 AM | #12 | |
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Instruction is crap period!! Lol there hasnt been a update that i know of. Awesome kit still!! I wish they included a intake duct piece already cutted out like ess with a rubber linning for more proffesional look....owells Here is where 1.850. and 1.950 goes ( A & B ) Last edited by =[monkey]=; 05-14-2013 at 11:10 AM.. |
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05-14-2013, 11:20 AM | #13 |
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ha, hilarious that's the first thing you mentioned as advice and it ends up being where I get tripped up anyway! Thanks a bunch; I'll give it a shot tonight when I get off work!
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05-14-2013, 11:23 AM | #14 | ||
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Thanks for the advice, much appreciated Quote:
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05-14-2013, 01:31 PM | #16 |
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VF technical support responded quickly; they confirmed what you guys told me about the support bracket being the missing spacer. They enclosed a picture of where it mounts to.. I've attached it in case someone needs to reference it in the future.
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05-14-2013, 01:44 PM | #17 |
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It a fun diy! Good luck hope all goes well! Pm if your lost
Be sure to make clearance if the blower touches the chassis....about .200 clearance as mention in instruction |
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05-14-2013, 05:49 PM | #18 | |
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05-15-2013, 05:10 PM | #19 |
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05-20-2013, 12:39 AM | #20 |
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All right, I got a chance to work on the car again for a few hours this Sunday after it sat for a week untouched. I've got the supercharger bracket assembly installed, belts installed, coolant lines reconnected. Last things to do are injectors and then the manifold and intake tube. Shouldn't be more than 2-3 hours of work left.
I attached some pictures of my progress along the way.. I overlooked that the upper radiator hose needs to be replaced (maybe I should have actually read the instructions) and saw that although the stock one fits in place, there are clearance issues with the tensioner pulley, so using the VF supplied one help out :P Supercharger volant housing needed some additional clearance to the fender, so a Dremel helped out there. Also, the supercharger needed to be clocked just a bit so it'd look nice and level. The replaced tensioner pulley is pretty tight, so I improvised a tool to get a little more torque to depress it enough to get the supercharger belt in place. The vacuum tubing needed to be ziptied away so as to not interfere w/ the throttle linkage. I took a picture of how I routed it; similar to how VF recommends although a slight variation. Shouldn't have any problems the way its done. Wish the instructions included the torque setting for the water pump pulley bolts. I set them around 15 lb/ft. |
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05-20-2013, 11:23 AM | #21 |
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Nice shot of the shop dog. I just reused my top radiator hose. Same dimensions. Didn't want to deal with the cutting for the quick release.
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05-20-2013, 01:42 PM | #22 |
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Picture 4 is an upside down picture of the original upper radiator hose in place w/ the supercharger bracket installed and the tensioner pulley. You can see there is no clearance and they're actually in contact. Then picture 7 shows the new supplied hose installed and the clearance with that. The hoses look identical when next to each other, but you can see the difference between the two when they're installed. If you did use the original radiator hose, you are lucky it fit with enough clearance. I'd double check it though just to be on the safe side.
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