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Palm sander....great idea. I've been sanding on one for awhile tonight and it still needs work. I've found the hardest parts are the thinnest sections on the top and bottom. I can either sand just the sides, or just the middle, but it's hard to get both. And wet sanding might help keep the paper clean of plastic dust. Also, I tested the duplicolor clear on a reflector earlier after 3 coats of black and it really didn't give it too much shine. It matches pretty well with my fender grills w/out clear, and I think the extra clear coat should help hold the black on.
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